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(R)
OR ED F END EL7532 MM EETechnical Brief E CO S OT R N
D NE W
ESI G
NS
Using the EL7562 Demo Board
June 20, 2002 TB423
The EL7562 is a Buck (Step Down) DC:DC controller with integrated synchronous MOSFETs in a 16-pin QSOP package. With very few external components, a 2A step-down DC:DC converter can be very easily built, resulting in saved board space (0.5in2), minimal design effort, and improved design time.
There are 2 demo boards, one for nominal 5V input and another for 3.3V input. This document outlines the design consideration and lists the bill of materials and the layout. Please also refer to the advanced data sheet of EL7562 for detailed applications of the features.
EL7562 Demo Board Circuit Schematic for VIN = 5V Application
R 2 V O = 0.985 x 1 + ------ R 1
1 SGND C3 R3 3 VDD 4 PGND 5 PGND C1 C2 6 VIN 7 VIN 8 EN C4 2 COSC
PGND 16 VREF 15
C5 R2
FB 14 VDRV 13 LX 12 LX 11 VHI 10 PGND 9 EL7562 C6 R1
L1
VO C7
VIN
EL7562 Demo Board Bill of Material
REFERENCE DESIGNATION C1 C2, C3, C5, C6 C4 C7 L1 R1 R2 R3 VALUE 100F 0.1F, 0603 270pF, 5%, 0603 100F 4.7H 1k, 0603 2370, 0603 39, 0603
VIN = 5V, VOUT = 3.3V MANUFACTURER Sprague Any Any Sprague Coilcraft Any Any Any 207-324-4140 847-639-6400 293D107X0010D2 D01813472HC MANUFACTURER'S PHONE NUMBER 207-324-4140 PART NUMBER 293D107X0010D2
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CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright (c) Intersil Americas Inc. 2004. All Rights Reserved. Elantec is a registered trademark of Elantec Semiconductor, Inc. All other trademarks mentioned are the property of their respective owners.
Technical Brief 423 EL7562 Demo Board Circuit Schematic for VIN = 3.3V Application
R 2 V O = 0.975 x 1 + ------ R 1
C3 0.1F R3 39
C4 270pF
1 SGND 2 COSC 3 VDD 4 PGND
PGND 16 VREF 15
C5 0.1F
FB 14 VDRV 13 LX 12 LX 11 VHI 10 PGND 9
D2
D3 C8 0.1F
D4 C9 0.1F L1
C1 100F
C2 0.1F
5 PGND 6 VIN 7 VIN 8 EN
VO (2.5V, 2A) C7 100F R2 1.54k R1 1k
C6 0.1F
4.7F
VIN (3V-3.6V)
EL7562 Demo Board Bill of Material
REFERENCE DESIGNATION C1 C2, C3, C5, C6, C8, C9 C4 C7 L1 R1 R2 R3 D2, D3/4 VALUE 100F 0.1F, 0603 270pF, 5%, 0603 100F 4.7H 1k, 0603 1.54k, 0603 39, 0603 Bat54S
VIN = 3.3V, VOUT = 2.5V MANUFACTURER Sprague Any Any Sprague Coilcraft Any Any Any Vishay Telefunken 402-563-6863 Bat54S 207-324-4140 847-639-6400 293D107X0010D2 D01813472HC MANUFACTURER'S PHONE NUMBER 207-324-4140 PART NUMBER 293D107X0010D2
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Technical Brief 423 Design Considerations
Choosing the Component Values
The following requirements are specified for a DC:DC converter: * Input voltage range: VIN = 4.5V-5.5V * Output voltage: VO = 3.3V * Max output voltage ripple: VO = 50mV * Output max current: IO = 2A The following steps briefly outline the steps to choose components. 1. Choose the feedback resister divider. The output voltage is decided by:
R 2 V OUT = 0.985 x 1 + ------ R 1
For VIN = 5V
4. Output capacitor C7. VO and IL normally decide C7 value. VO requires ESR of C7 be less than:
V O ESR = -------------------- = 89m I LMAX
Double-check the RMS current requirement of the output capacitor:
I LMAX I C7 = -------------------12
which is 0.16A. For a capacitor or combination of capacitors with 89m parallel ESR, it is more than enough to handle this current. 5. Input capacitors C1 and C2. If all the AC current is handled by the input capacitors its RMS current is calculated as:
I IN,rms = [ D x ( 1 - D ) ] x IO
R 2 V OUT = 0.975 x 1 + ------ R 1
For VIN = 3.3V
2. Choose the converter switching frequency FS. FS, inductor L1, output capacitor C7, and EL7562's switching loss are closely related. many iterations (or thermal measurements) may be required before a final value can be decided. Please refer to the EL7562 data sheet for the FS vs COSC curve. 3. Inductor L1. The EL7562 is internally ramp-compensated. For optimal operation, the inductor current ripple should be less than 0.6A. If IL = 0.5A, then:
( 1 - D ) x VO L = --------------------------------I L x F S
This gives almost 0.99A when D = DMAX. Therefore a cap with 0.99A current handling capability should be chosen. However, in case some other capacitor is sharing current with it, this current requirement can be reduced.
Layout Considerations
The layout is very important for the converter to function properly. Power Ground ( ) and Signal Ground ( ) should be separated to ensure that the high pulse current in the Power Ground never interferes with the sensitive signals connected to Signal Ground. They should only be connected at one point (normally at the negative side of either the input or output capacitor.) The trace connected to pin 14 (FB) is the most sensitive trace. It needs to be as short as possible and in a "quiet" place, preferably between the PGND and SGND traces. In addition, the bypass capacitor C3 should be as close to pins 1 and 3 as possible. The heat of the chip is mainly dissipated through the PGND pins. Maximizing the copper area around these pins is preferable. In addition, a solid ground plane is always helpful for the EMI performance.
where:
VO D = --------V IN
Choosing L1 = 4.7H yields ILMAX = 0.56A. L1 should also be able to handle DC current of 2A and peak current of 2.3A at temperature range.
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Technical Brief 423 Demo Board Layout for VIN = 5V
0.5"
1"
FIGURE 1. TOP LAYER
0.5"
1"
FIGURE 2. TOP SILKSCREEN
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Technical Brief 423 Demo Board Layout for VIN = 5V
(Continued)
0.5"
1"
FIGURE 3. BOTTOM LAYER
0.5"
1"
FIGURE 4. BOTTOM SILKSCREEN
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Technical Brief 423 Demo Board Layout for VIN = 3.3V
0.6"
1.2"
FIGURE 5. TOP LAYER
0.6"
1.2"
FIGURE 6. TOP SILKSCREEN
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Technical Brief 423 Demo Board Layout for VIN = 3.3V
(Continued)
0.6"
1.2"
FIGURE 7. BOTTOM LAYER
0.6"
1.2"
FIGURE 8. BOTTOM SILKSCREEN
Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding.
For information regarding Intersil Corporation and its products, see www.intersil.com 7

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